Super Air Wipes

Air Wipes

Super Air Wipes

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airwipe cert

Blowoff , dry, clean and cool pipe, cable, extruded shapes, hose, and wire!

Split design requires no threading!
  • Uniform 360° Airfl ow!
  • For Environments Up To 800°F
  • Variable Force And Flow!

What Is The Super Air Wipe?

EXAIR’s Super Air Wipe provides a uniform 360° airstream that is ideal for blowoff , drying, cleaning and cooling of pipe, cable, extruded shapes, hose, wire and more. The split design offers easy clamping around the surface of the material moving through it, eliminating the need for threading. Available from 3/8" (10mm) through 11" (279mm) diameters. All models include stainless steel screws and shims. Stainless steel wire braided hose is also included on sizes up to 4" (102mm) for added corrosion and heat resistance. Aluminum models are rated for temperatures up to 400°F (204°C) and stainless steel models for temperatures up to 800°F (427°C).
Super Air Wipe

Why The Super Air Wipe?

Prior to the introduction of the Super Air Wipe, the only way to blowoff , dry, clean and cool cylindrical, round, or extruded surfaces was to use a ring of air nozzles. The high air consumption and noise levels of the nozzles along with inconsistent air velocity often delivered poor results. Th e Super Air Wipe provides a high volume, high velocity airflow that is uniformly ejected from the 360° of its inner diameter. The airstream attaches itself to the material running through it to effectively wipe, clean or dry surfaces. Velocity can be varied from a “blast” to a “breeze”. Air consumption and noise are low.
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Applications


• Drying after washing, cleaning, plating or coating
• Blowoff dust and contaminants
• Cool hot extruded shapes
• Uniformly wipe surfaces
• Dry extruded profiles, rod and medical tubing
• Eliminate solution carryover - no cross contamination
• Blow excess water from automotive door gaskets
• Remove excess coatings, water and oil
• Dry tube, hose, wire, fiber optics
• Minimize solution loss due to drag-out
• Clean paint gun tips
• Dry screen printed or ink jetted surfaces
• Clean strips and ribbon

Advantages

• Quiet
• Low air consumption
• Uniform 360° airflow
• Stainless steel hardware resists corrosion
• Aluminum models for temperatures up to 400°F (204°C)
Stainless steel models for temperatures up to 800°F (427°C)
• Stainless steel hose supplied on sizes up to 4" (102mm)
• No electricity, no moving parts
• Non-contact - no wiper blade
• Split design - compact, rugged, easy to install
• Lightweight, low profile
• Tapped holes for mounting
• Variable force and flow
• Meets OSHA maximum dead end pressure and noise requirements

Air Wipe Dimensions

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Air Wipe Performance

80 PSIG (5.5 BAR)

  Air Consumption

Sound Level @3' (914mm)

 MODEL # SCFM SLPM   dBA
2399,2429 11.1 314 82
2400,2400SS,2430 13.9 394 80
2401,2401SS,2431 19.1 541 80
2402,2402SS,2432 29.5 835 81
2403,2403SS,2433 39.8 1,127 82
2404,2404SS,2434 50.2 1,422 82
2405, 2435 60.6 1,716 82
2406, 2436 71.0 2,010 84
2407, 2437 81.3 2,302 85
2409, 2439 102.1 2,891 87
2411, 2441 122.8 3,477 89
Super

Std

A

B

C

D

 2399 2429  in   3.13 1.13   0.38    2.38
mm 79 29 10 60
 2400,2400SS  2430 in  3.25  1.13   0.50  2.50
mm 83 29 13 64  
2401, 2401SS  2431  in  3.75 1.13   2.95
mm 95 29 25 75
 2402, 2402SS  2432 in   4.75  1.13  2 3.95 
mm 121 29 51 100
2403, 2403SS 2433 in 5.75 1.13 3 4.95
mm 146 29 76 126
2404, 2404SS 2434 in 6.75 1.13 4 5.95
mm 127 29 102 151
2405 2435 in 7.75 1.13 5 6.95
mm 197 29 127 176
2406 2436 in 8.75 1.13 6 7.95
mm 222 29 152 202
2407 2437 in 9.75 1.13 7 8.95
mm 248 29 178 227
2409 2439 in 11.75 1.13 9 10.95
mm 299 29 229 278
2411 2441 in 13.75 1.13 11 12.95
mm 349 29 279 329

Super Air Wipe Specifications

The Super Air Wipe is available with throat diameters (I.D.) of 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available.

Compressed Air Inlets:

The Super Air Wipe has compressed air inlets on each half. Stainless steel wire braided hose is supplied with sizes up to 4" (102mm) that couples the air supply of one half to the other. Sizes 9" (229mm) and larger have two inlets on each half that must be supplied with compressed air to maintain uniform airflow.

Temperature:

Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C). Stainless steel models are rated for temperatures to 800°F (427°C).

Filtration:

Th e use of clean air is essential. Kits include an automatic drain filter separator with a 5 micron filter element that is sized properly for flow.

Mounting:

The Super Air Wipe can be supported by the compressed air supply pipe. Tapped holes (1/4-20) on the downstream side of the Super Air Wipe can also be used for mounting.

Materials of Construction:

The Super Air Wipe is constructed of aluminum or stainless steel. All models use stainless steel shims and screws. Stainless steel wire braided hose is included with sizes up to 4" (102mm).

Regulation:

A pressure regulator on the compressed air supply provides infinite control of flow, force and air consumption. Kits include a pressure regulator that is sized properly for flow.

Shim Sets:

The Super Air Wipe has a .002" (0.05mm) gap setting. The compressed air exhausts through a gap which is set with a stainless steel shim positioned between the cap and body of the Super Air Wipe. Force and flow through the Super Air Wipe may be easily increased by adding shims to open the gap. Kits include a shim set. Shim sets include (2) .002" (0.05mm) thick stainless steel shims.

Changing Performance By Adding Shims

The compressed air exhausts through a gap which is set with a shim positioned between the cap and the body of the Super Air Wipe. The Super Air Wipe is shipped with a .002" (0.05mm) thick stainless steel shim installed which works best for most applications. Force and fl ow may be easily increased by adding shims to open the gap. Increasing the gap opening off ers higher velocity and harder hitting force. Air consumption and noise will be slightly higher. Super Air Wipe shim sets include two .002" (0.05mm) stainless steel shims that can be stacked. Shim sets are included with all kits or can be purchased separately.
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Super Air Wipe Models
Super Air Wipe Only
Super Air Wipe Kits - include the Super Air Wipe, shim set, filter separator and
pressure regulator (with coupler).
Super Air Wipe Shim Sets - include (2) .002" (0.05mm) thick stainless steel shims.

I.D.

Aluminum
Super Air Wipe
Only
Model
Aluminum
Super Air Wipe
Kit
Model
Stainless Steel
Super Air Wipe
Only
Model

Stainless Steel
Super Air Wipe
Kit
Model

Super Air Wipe
Shim Set
Model

3/8" (10mm) 2399 2449 N/A N/A 2349SS
1/2" (13mm) 2400 2450 2400SS 2450SS 2350SS
1" (25mm) 2401 2451 2401SS 2451SS 2351SS
2" (51mm) 2402 2452 2402SS 2452SS 2352SS
3" (76mm) 2403 2453 2403SS 2453SS 2353SS
4" (102mm) 2404 2454 2404SS 2454SS 2354SS
5" (127mm) 2405 2455 N/A N/A 2355SS
6" (152mm) 2406 2456 N/A N/A 2356SS
7" (178mm) 2407 2457 N/A N/A 2357SS
9" (229mm) 2409 2459 N/A N/A 2359SS
11" (279mm) 2411 2461 N/A N/A 2361SS
Accessories
Model# Description
9001 Auto Drain Filter Separator, 3/8 NPT, 65 SCFM (1,841 SLPM)
9032 Auto Drain Filter Separator, 1/2 NPT, 90 SCFM (2,549 SLPM)
9002 Auto Drain Filter Separator, 3/4 NPT, 220 SCFM (6,230 SLPM)
9005 Oil Removal Filter, 3/8 NPT, 15-37 SCFM (425-1,048 SLPM)
9006   Oil Removal Filter, 3/4 NPT, 50-150 SCFM (1,416-4,248 SLPM)
9008 Pressure Regulator, 1/4 NPT, 50 SCFM (1,416 SLPM)
9033 Pressure Regulator, 1/2 NPT, 100 SCFM (2,832 SLPM)
9009 Pressure Regulator, 3/4 NPT, 220 SCFM (6,230 SLPM)
9020 Solenoid Valve, 120V, 50/60Hz, 1/4 NPT, 40 SCFM (1,133 SLPM)
9034 NEMA 4/4X Solenoid Valve, 120V, 50/60Hz, 1/2 NPT, 100 SCFM (2,832 SLPM)
9036 NEMA 4/4X Solenoid Valve, 120V, 50/60Hz, 3/4 NPT, 200 SCFM (5,664 SLPM)
Vivek Engineers #22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, Bannerghatta Road, Bangalore - 560 076. Ph : 080 - 31681897, 4170 1145 Mob : 097404 39220 E- mail : sales@vivekengineers.net , durga@vivekengineers.net © Vivek Engineers. All Rights Reserved.