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Super Air Wipe

Blowoff, dry, clean and cool pipe, cable, extruded shapes, hose, and wire! Split design requires no threading!

Super Aire Wipe dries hoseThe Super Air Wipe uniformly dries a hose as it exits a bath.

OSHA Seal

checked box image Uniform 360° Air Flow
checked box image For Environments Up To 800°F (427°C)
checked box image Variable Force and Flow!

What is the Super Air Wipe?

EXAIR’s Air Wipe produces a “laminar” flow of air along its 360° angle using the “Coanda” effect which “entrains” a large volume of air from the surrounding area along with the small amount of compressed air. It is easy to mount and the split design provide easy Super Aire Wipe Split Designclamping around the surface of the material ,eliminating the need for threading .EXAIR Air wipe reduces both compressed air consumption and noise levels.

It produces an output flow up to 30 times. All Super Air Wipe models include stainless steel screws & shims. For added corrosion & heat resistance braided hose is also included on sizes up to 4” (102mm).For Aluminum models the temperature rating is up to 400°F (204°C) & stainless steel models for temperature up to 800°F(427°C).


The split design of the Super Air Wipe
unlatches easily to eliminate threading.


Stainless Steel Super Air Wipe Super Air Wipe Blows away chips
The stainless steel Super Air Wipe is ideal for food and pharmaceutical applications. The flanged end of an axle is lifted through a Super Air Wipe to blow off chips after machining.

Applications

  • Drying after wash, cleaning, plating or coating
  • Blowoff dust and contaminants
  • Cool hot extruded shapes
  • Uniformly wipe surfaces
  • Dry extruded profiles, rod and medical tubing
  • Eliminate solution carry - no cross contamination
  • Blow excess water from automotive door gaskets
  • Remove excess coatings, water and oil
  • Dry tube, hose, wire, fiber optics
  • Minimize solution loss due to dragout
  • Clean paint gun tips
  • Dry screen printed or ink jetted surfaces
  • Clean strips and ribbon

Advantages

  • Quiet
  • Low air consumption
  • Uniform airflow across the entire diameter
  • No electricity, no moving parts
  • Non-contact - no wiper blade
  • Lightweight, low profile
  • Tapped holes for mounting
  • Split design - compact, rugged, easy to install
  • Stainless steel hose supplied on sizes up to 4" (102mm)
  • Stainless steel hardware resists corrosion
  • Aluminum models for temperatures up to 400°F (204°C)
  • Stainless steel models for temperatures up to 800°F (427°C)
  • Meets OSHA maximum dead end pressure and noise requirements

 

How The Super Air Wipe Works

How the Super Air Wipe Works

Compressed air flows through an inlet (1) of the Super Air Wipe into an annular chamber (2). It is then throttled through a small ring nozzle (3) at high velocity. This primary airstream adheres to the coanda profile (4), which directs it down the angled surface of the Super Air Wipe. A low pressure area is created at the center (5) inducing a high volume flow of surrounding air into the primary airstream. As the airflow leaves the Super Air Wipe, it creates a conical 360° ring of air that attaches itself to the surface of the material running through it (6), uniformly wiping the entire surface with the high velocity airflow.

Super Air Wipe Easy To Use

Prior to the introduction of the Super Air Wipe, the only way to blowoff, dry, clean and cool cylindrical, round, or extruded surfaces was to use a ring of air nozzles. The high air consumption and noise levels of the nozzles along with inconsistent air velocity often delivered poor results. The Super Air Wipe provides a high volume, high velocity airflow that is uniformly ejected from the 360° of its inner diameter. The airstream attaches itself to the material running through it to effectively wipe, clean or dry surfaces. Velocity can be varied from a “blast” to a “breeze”. Air consumption and noise are low.


Super Air Wipe cleans steel rod Super Air Wipe eliiminates smoke while machining
A Model 2404 4" (102mm) Super Air Wipe cleans a steel rod after processing The Super Air Wipe eliminates the
possibility of smoke during machining by wiping hydraulic oil from the bar stock as it enters the chuck.

 

There is a 1/4 NPT female inlet on each half of the Super Air Wipe on sizes up to 7" (178mm). Larger sizes include two 1/4 NPT female inlets on each half in order to maintain proper air volume and performance. Aluminum Super Air Wipes up to 4" (102mm) include a brass tee that supplies one half directly and a stainless steel wire braided coupling hose rated at 400°F (204°C) to supply the other half. Stainless steel Super Air Wipes up to 4" (102mm) include a stainless steel tee and a stainless steel wire braided coupling hose rated at 800°F (427°C). Larger sizes should be piped directly. Tapped holes on the back are provided for permanent mounting if the Super Air Wipe is not held in place with rigid pipe. Coupling brackets that hold each half of the Super Air Wipe together are provided which can be installed or removed quickly if required.

Super Air Wipe Performance

with .002" (.05mm) thick shim installed

80 PSIG
(5.5 BAR)
Air Consumption Sound Level
@ 3' (914mm)
MODEL SCFM SLPM dBA
2400, 2400SS 13.9 394 75
2401, 2401SS 19.1 541 76
2402, 2402SS 29.5 835 77
2403, 2403SS 39.8 1,127 79
2404, 2404SS 50.2 1,422 81
2405 60.6 1,716 82
2406 71.0 2,010 84
2407 81.3 2,302 85
2409 102.1 2,891 87
2411 122.8 3,477 89

 

Dimensions

sawdim Super Air Wipes

Super Air Wipe Dimensions
MODEL # A B C D
2400, 2400SS in 3.25 1.13 0.5 2.5
mm 83 29 13 64
2401, 2401SS in 3.75 1.13 1 2.95
mm 95 29 25 75
2402, 2402SS in 4.75 1.13 2 3.95
mm 121 29 51 100
2403, 2403SS in 5.75 1.13 3 4.95
mm 146 29 78 126
2404, 2404SS in 6.75 1.13 4 5.95
mm 172 29 102 151
2405 in 7.75 1.13 5 6.95
mm 197 29 127 176
2406 in 8.75 1.13 6 7.95
mm 222 29 152 202
2407 in 9.75 1.13 7 8.95
mm 248 29 178 227
2409 in 11.75 1.13 9 10.95
mm 299 29 229 278
2411 in 13.75 1.13 11 12.95
mm 349 29 279 329

 

Super Air Wipe Specifications

The Super Air Wipe is available with throat diameters (I.D.) of 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available.

Compressed Air Inlets: The Super Air Wipe has compressed air inlets on each half. Stainless steel wire braided hose is supplied with sizes up to 4" (102mm) that couples the air supply of one half to the other. Sizes 9" (229mm) and larger have two inlets on each half that must be supplied with compressed air to maintain uniform airflow.

Filtration: The use of clean air is essential. Kits include an automatic drain filter with a 5 micron filter element that is sized properly for flow.

Materials of Construction: The Super Air Wipe is constructed of aluminum or stainless steel. All models use stainless shims and screws. Stainless steel wire braided hose is included with sizes up to 4" (102mm).

Temperature: Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C). Stainless steel models are rated for temperatures up to 800°F (427°C).

Mounting: The Super Air Wipe can be supported by the compressed air supply pipe. Tapped holes (1/4-20) on the bottom of the Super Air Wipe can also be used for mounting.

Regulation: A pressure regulator on the compressed air supply provides infinite control of flow, force and air consumption. Kits include a pressure regulator that is sized properly for flow.

Shim Sets: The Super Air Wipe has a .002" (.05mm) gap setting. The compressed air exhausts through a gap which is set with a stainless steel shim positioned between the cap and body of the Super Air Wipe. Force and flow through the Super Air Wipe may be easily increased by adding shims to open the gap.

BSP Threads Available - Contact Us

Super Air Wipe Only
Model #
Description
2400 1/2" (13mm) Super Air Wipe Only
2401
1" (25mm) Super Air Wipe Only
2402
2" (51mm) Super Air Wipe Only
2403 3" (76mm) Super Air Wipe Only
2404 4" (102mm) Super Air Wipe Only
2405 5" (127mm) Super Air Wipe Only
2406 6" (152mm) Super Air Wipe Only
2407 7" (178mm) Super Air Wipe Only
2409 9" (229mm) Super Air Wipe Only
2411
11" (279mm) Super Air Wipe Only

Super Air Wipe Shim Sets
Model #
Description
2350SS
1/2" (13mm) Super Air Wipe Shim Set
2351SS
1" (25mm) Super Air Wipe Shim Set
2352SS
2" (51mm) Super Air Wipe Shim Set
2353SS
3" (76mm) Super Air Wipe Shim Set
2354SS
4" (102mm) Super Air Wipe Shim Set
2355SS
5" (127mm) Super Air Wipe Shim Set
2356SS
6" (152mm) Super Air Wipe Shim Set
2357SS
7" (178mm) Super Air Wipe Shim Set
2359SS
9" (229mm) Super Air Wipe Shim Set
2361SS
11" (279mm) Super Air Wipe Shim Set
Shim Sets include (2) each of a .002" (.05mm) thick stainless steel shim

Stainless Steel Super Air Wipe Only
Model #
Description
2401SS
1" (25mm) Stainless Steel Super Air Wipe Only
2402SS
2" (51mm) Stainless Steel Super Air Wipe Only
2403SS
3" (76mm) Stainless Steel Super Air Wipe Only
2404SS
4" (102mm) Stainless Steel Super Air Wipe Only

Accessories
Model #
Description
9001
Automatic Drain Filter Separator, 3/8 NPT, 65 SCFM (1841 SLPM)
9032
Automatic Drain Filter Separator, 1/2 NPT, 90 SCFM (2548 SLPM)
9002
Automatic Drain Filter Separator, 3/4 NPT, 220 SCFM (6230 SLPM)
9005
Oil Removal Filter, 3/8 NPT, 15-37 SCFM (425-1048 SLPM)
9006
Oil Removal Filter, 3/4 NPT, 50-150 SCFM (1415-4248 SLPM)
9008
Pressure Regulator with Gauge, 1/4 NPT, 50 SCFM (1416 SLPM)
9033
Pressure Regulator with Gauge, 1/2 NPT, 100 SCFM (2832 SLPM)
9009
Pressure Regulator with Gauge, 3/4 NPT, 220 SCFM (6230 SLPM)
9020
Solenoid Valve, 120V, 50/60Hz, 1/4NPT, 40 SCFM (1133 SLPM)
9021
Solenoid Valve Only, 200-240V, 50/60Hz, 1/4 NPT, 40 SCFM (1133 SLPM)
9034
Solenoid Valve, 120V, 50/60Hz, 1/2 NPT, 100 SCFM (2832 SLPM)
9035
Medium Solenoid Valve, 240V, 50/60Hz, 1/2 NPT, 100 SCFM (2832 SLPM)
9036 Solenoid Valve, 120V, 50/60Hz, 3/4 NPT, 200 SCFM (5664 SLPM
9037 Large Solenoid Valve, 240V, 50/60Hz, 3/4 NPT, 200 SCFM (5664 SLPM)

 

 
Super Air Wipe Models
Super Air Wipe Only
Super Air Wipe Kits - include the Super Air Wipe, shim set, fi lter separator and
pressure regulator (with coupler).
Super Air Wipe Shim Sets - include (2) .002" (0.05mm) thick stainless steel shims.
 I.D. Aluminum
Super Air Wipe
Only
Model 
Aluminum
Super Air Wipe
Kit
Model 
Stainless Steel
Super Air Wipe
Only
Model 
Stainless Steel
Super Air Wipe
Kit
Model 
Super Air Wipe
Shim Set
Model
3/8" (10mm) 2399 2449 N/A N/A 2349SS
 1/2" (23mm) 2400 2450 2400SS 2450SS 2350SS
1" (51mm)   2401 2451 2401SS 2451S  2351SS 
2" (51mm)  2402 2452 2402SS S2452SS   2352SS
 3" (76mm)  2403 2453 2403SS 2453SS   2353SS
 4" (102mm)  2404  2454 2404SS 2454SS 2354SS
 5" (127mm)  2405  2455  N/A  N/A 23555
 6" (152mm) 2406  2466  N/A   N/A  2356SS
 7" (178mm) 2407 2457  N/A  N/A 2357SS
9" (229mm)  2409  2459  N/A   N/A  2359SS
11" (279mm)  2411 2461  N/A   N/A  2361SS