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Industrial House Keeping Products
Reliable Vacuums for Chip Removal, Liquid Transfer and Cleaning.

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Chip Vac Reversible Drum Vac    High Lift
     ReversibleDrum vac
Chip Trapper
hlctr_6190-110_500 Exair Products  HEPAchute559 Exair Products  HDDVsandCE_pr800sqpx Exair Products  
High Lift Chip Traper     Heavy Duty HEPA Vac     Heavy Duty Dry Vac        
vacugun Exair Products      dhvacugun Exair Products
 Vac-u-Gun         Deep Hole Vac-u-Gun

Chip Trapper

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Chip Trapper

Filter the chips out of your used coolant and cutting oils!
Vacuums in the liquid with solids, pumps out only the liquid!
ChipTrapper Exair Products
The patented* Chip Trapper offers a fast, easy way to clean chips, swarf and shavings out of used coolants and other liquids. The Chip Trapper vacuums the coolant or liquid that is filled with debris and traps all the solids in a reusable filter bag. Only the liquid pumps back out. It is ideal for use on machines with sumps, parts washers, tanks and storage containers of contaminated liquids.
The Chip Trapper uses EXAIR’s compressed air powered Reversible Drum Vac (included) that can fill or empty a 55 gallon drum in less than two minutes. Simply set the Reversible Drum Vac pump and directional flow control valve on top of the drum to “fill” for it to quickly vacuum the liquid with solids. Once the sump, pit or tank is empty, set the pump and directional valve to “empty” for it to pump out clean coolant/liquid. All the chips and other solids are trapped inside the reusable fi lter bag of the Chip Trapper.

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Chips can accumulate in the sump, restricting coolant flow.

The Chip Trapper pumps the coolant back into the sump – free of chips and debris.

         Chip Trapper filters out solids from partswasher fluids.
Applications   Advantages

Why The Chip Trapper?

A sudden lack of coolant flow in a machining operation will likely damage the part and expensive tooling. Machine tools commonly discharge some chips and shavings into the coolant sump. As the chips accumulate and mound up, the coolant flow used to flood the part and tooling becomes restricted. Some high pressure coolant systems sound an audible alarm and abruptly shut down the machine when low coolant flow occurs. This results in downtime to fix the problem and clear the alarm. That isn't the case with standard machines where immediate damage can occur if the operator fails to spot the lack of coolant. Regular cleaning of the coolant sump with the Chip Trapper can quickly eliminate this very costly problem.

 
  • CNC's
  • Lathes
  • Saws
  • Mills
  • Drills
  • Parts washers
  • Pits
  • Tanks
  • Containers
  • Grinders
  • Removes unwanted solids from liquid
  • Recycles coolants
  • No moving parts
  • No motors to clog or wear out
  • Self priming stainless steel pump
  • Safe - no electricity
  • Built-in pressure/vacuum relief
  • Drum is included
  • Spill free – auto safety shutoff
  • Quiet

How The Chip Trapper Works

ctrworks Exair ProductsThe vacuum hose (1) is attached to the barbed connection of the Chip Trapper (2). The directional flow control valve on top of the durm (3) and know on the pump (4) are set to the "fill" position. The air supply valve is opened to permit compressed air at 80-100 PSIG (5.5 - 6.9 BAR) to flow throught the pump which pulls the liquid through the hose, then into the reusable filter bag (5). When all liquid is in the drum, the air supply is turned off. The filtered liquid can then be pumped out by setting the directional flow control valve on top of the drum and knob on the pump to the "empty" position. Once the air supply valve is opened, the air pushes the liquid back through the hose while all solids remain in the reusable filter bag.

Warning: Do not use with any material with a low flash point or with flammable liquids such as fuel oil, alcohol, mineral spirits, gasoline or kerosene.

ChipTrapper Specifications 

Pressure Supply 80 PSIG (5.5 BAR) Air Consumption
Water Flow Rate   Sound Level 
DESCRIPTION SCFM SLPM  GPM LPM  86
dBA  
CHIP TRAPPER 19 538  30 114 

The filter bag included with the system provides 5 micron filtration.

Built To Last

ctrbag Exair ProductsThe stainless steel pump has no motors or impellers to clog or wear out and there is no electricity or shock hazard! Safe operation is assured with a built-in pressure/vacuum relief and an automatic safety shutoff valve that prevents spills or overfilling.


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Chip Trapper Systems
Model # Description
6198 55 Gallon Chip Trapper System includes the Reversible Drum Vac pump assembly, directional flow valve, 55 gallon drum, lever lock drum lid, shutoff valve, 10' (3m) flexible vacuum hose (1-1/2"/38mm I.D.), 20' (6.1m) compressed air hose, chip wand, (2) filter bags and drum dolly.
6198-30 30 Gallon Chip Trapper System - same as Model 6198 except includes a 30 gallon drum
 6198-110 110 Gallon Chip Trapper - same as Model 6198 except includes a 110 gallon drum.
 6191 Reversible Drum Vac Only - included in all systems listed above.
Accessories
Model # Description Model # Description
901060-1 Replacement Filter Bag, 1 micron 901060-200 Replacement Filter Bag, 200 micron
901060 Replacement Filter Bag, 5 micron 901060-SP Filter Bag Sample Pack- Includes one each 1, 25, 50, 100 & 200 micron bags
901060-25 Replacement Filter Bag, 25 micron  6901  Spill Recovery Kit includes a one-piece 54" (1372mm) ABS wand and 14" (356mm) double blade squeegee tool
901060-50 Replacement Filter Bag, 50 micron
901060-100 Replacement Filter Bag, 100 micron  9001 Auto Drain Filter Separator, 3/8 NPT, 65 SCFM (1,841 SLPM)

 

Chip Vac

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Chip Vac

Vacuums chips directly into a drum - with no moving parts!

chipvac Exair ProductsEXAIR’s Chip Vac is used to clean chips from fixtures, floors & work surfaces of machining centres, lathes, saws, mills & other industrial equipment. The Chip Vac is suitable for either dry or wet chips & delivers them directly to an ordinary 55 gallon open-top (45 imperial gallons/ 205 litres) drum. Chip Vac has a powerful suction which is ideal for fast & efficient cleaning. For small jobs EXAIR has a Mini Chip Vac System that delivers the same cleaning power & comes with a 5 gallon drum.

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The Chip Vac removes abrasive stainless steel chips from a CNC.

110 Gallon Chip Vac off ers maximum capacity cleanup on a large machining operation.

        The Mini Chip Vac allows for easy clean up of small messes..

Why The Chip Vac?

The compressed air operated Chip Vac is an industrial duty vacuum designed specifically for vacuuming chips. It creates a powerful direct flow action that vacuums metal, wood or plastic chips into an ordinary drum. Designed for occasional use with dusty materials, the included filter bag keeps the surrounding air clean.
Electrically operated “all purpose” vacuums aren't designed for use in industrial environments. As a result, motors wear out quickly and impellers clog. The Chip Vac has no moving parts to wear out or break which ensures long life. Sound level is half that of electric vacs.
The Chip Vac Systems include a drum lid with a locking ring that fits an open top drum. In less than a minute, the Chip Vac can be removed and easily placed onto another drum to keep different materials separate for recycling. Constant heavy lifting and dumping of the vacuum cleaner tanks is eliminated since all chips are vacuumed directly into the drum.
Applications   Advantages

How The Chip Vac Works

 

 

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Compressed air, normally 80-100 PSlG (5.5 - 6.9 BAR), flows through the inlet (1) into an annular plenum chamber (2).
It is then injected into the throat through directed nozzles (3). These jets of air create a vacuum at the intake (4) which draws material in, accelerates it through the unit (5), and directs it to the bottom of the drum. The airflow exhausts through the port in the drum lid. Airborne particles are trapped by the filter bag (6).

 

 
  • CNC's
  • Lathes
  • Saws
  • Mills
  • Drills
  • Grinders
  • Routers
  • Molding machines
  • Absorbent pick-up
  • No moving parts
  • Low cost
  • No motors to clog or wear out
  • No electricity
  • Chips go directly into a drum
  • Powerful direct flow action
  • Includes accessories
  • 50% quieter than electric vacs
The Chip Vac System can be used with an open head steel, fiber or plastic drum that is in good condition (ANSI Standard #MH2-2004). To prevent material contamination, a poly drum liner can be inserted into the drum.

Chip Vac System Specifications

 

Size

Pressure Supply Air Consumption
INLET   Sound
Level
  
PSIG BAR SCFM  SLPM 

110,55 & 30
Gallon

80 5.5 40 1,132 3/8 NPT 77 dBA  
5 Gallon 80 5.5 33  934  3/8 NPT

 Air consumption has been minimized by using the appropriate amount of air required for vacuuming chips.


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Chip Vac Models

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Heavy Duty Dry Vac

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 pdf Exair Products Installation and Maintenance Sheet    

Heavy Duty Dry Vac
Vacuum more material in less time!
Industrial duty vacuum has a rugged construction to resist wear!
Heavy Duty Dry VacWhat Is The Heavy Duty Dry Vac
EXAIR's new Heavy Duty Dry Vac attaches to an ordinary 55 gallon open-top (45 imperial gallon/205 liter) drum to turn it into a powerful, industrial duty vacuum cleaner. The Heavy Duty Dry Vac has been engineered to vacuum more dry materials in less time with less wear.

Designed for tough industrial environments, the hardened alloy construction resists premature wear while the 0.1 micron filter bag traps dust to keep the surrounding air clean. The quiet operation makes it suitable for a wide variety of applications including the clean up of abrasive materials like steel shot, garnet, metal chips, and sand while also useful for general purpose applications like vacuuming floors, machines, work stations, industrial machinery and equipment.

Why The Heavy Duty Dry Vac

Electrically operated vacuums have motors and impellers that clog and wear out quickly. There is also a potential shock hazard when electric vacs are used in standing liquids. The Heavy Duty Dry Vac is compressed air powered which eliminates the shock hazard. It has no moving parts to wear out or break, to assure long life. It is quiet with a sound level that is half that of electric vacs. A static resistant hose prevents painful shocks when vacuuming dry, dusty materials.

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Applications

  • Work surfaces
  • Abrasive tumbling media
  • Industrial machinery
  • Shop floors
  • Sand blasting equipment
  • Grinders
  • Punch presses
  • Absorbent pick-up
  • Building maintenance/remodeling
  • Saws
  • Gravel
The Heavy Duty Dry Vac cleans up a spill of steel shot.

The Heavy Duty Dry Vac cleans up a spill of steel shot.

Sand that covers the floor around a sand blaster is quickly vacuumed into the drum using the rugged floor tool.

Sand that covers the floor around a sand blaster is quickly vacuumed into the drum using the rugged floor tool.

Advantages

  • Moves more material in less time
  • Hardened construction resists wear
  • No moving parts - maintenance free
  • No motors to clog or wear out
  • No electricity
  • Continuous duty with high capacity
  • Dust free operation
  • Static resistant hose
  • Quiet
  • Powerful direct flow action
  • Heavy duty accessories
Model 6197 Heavy Duty Dry Vac System

The Model 6197 Heavy Duty Dry Vac System includes 10' (3m) static resistant hose, 20' (6.1m) compressed air hose, shutoff valve, and gauge.

Model 6297 Deluxe Heavy Duty Dry Vac System

The Model 6297 Deluxe Heavy Duty Dry Vac System comes complete with a 10' (3m) static resistant hose, 20' (6.1m) compressed air hose, shutoff valve, gauge, heavy duty tools and drum dolly.

 

How the Heavy Duty Dry Vac Works

How the Heavy Duty Dry Vac Works

Compressed air, normally 80-100 PSIG (5.5 - 6.9 BAR), flows through the inlet (1) into an annular plenum chamber (2). It is then injected into the throat through directed nozzles (3). These jets of air create a vacuum at the intake (4) which draws material in, accelerates it through the unit (5), and directs it to the bottom of the drum. The airflow exhausts through the port in the drum lid. Airborne particles are trapped by the 0.1 micron filter bag (6). The Heavy Duty Dry Vac unit (5) and vacuum tools (7) have a heavy duty construction to resist wear.
 

Heavy Duty Dry Vac Specifications

Pressure Supply Air Consumption Inlet Sound Level
Model PSIG BAR SCFM SLPM NPT dBA
6197/6297 80 5.5 68 1924 3/8 77

Heavy Duty Dry Vac Models

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Accessories

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Deep Hole Vac-u-Gun

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Deep Hole Vac-u-Gun
Blow chips loose and vacuum them away in one step! Ideal for cleaning cavities and drilled holes!

dhvacugun Exair ProductsWhat Is The Deep Hole Vac-u-Gun?
A low cost solution to quickly removing chips and contaminants from grooves, containers and drilled holes. The Deep Hole Vac-u-Gun replaces dangerous blow guns that can cause chips or debris to fly in all directions. Simply position the Deep Hole Vac-u-Gun over the hole and press the trigger. A small blow tube dislodges and lifts the chips while the large suction tube vacuums them away. The operator is protected from flying debris since all contaminants are contained within the clear suction tube. It is perfect for cleaning holes up to 1-1/4" (32mm) diameter at a depth of 18" (457mm).

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Why The Deep Hole Vac-u-Gun?

The Deep Hole Vac-u-Gun uses less compressed air than an ordinary blow gun. It injects a small amount of compressed air through directed nozzles to produce a vacuum on one end and a high output flow on the other. The amplified output flow is 12 times the air consumption rate.

Lightweight and easy to use, the Deep Hole Vac-u-Gun has a durable die cast construction with no moving parts to wear out. A hanger is provided for easy storage or for mounting on a tool balancer.

Applications Advantages
  • Holes in fixtures
  • Drilled plastics
  • T-Slots -- groove cleaning
  • Woodworking
  • Bottle cleaning
  • Container Cleaning
  • Tapped holes
  • Cupped surfaces
  • Punch press tables
  • Cavity evacuation
  • Coolant evacuation from parts
  • No moving parts
  • Low cost
  • Durable - die cast construction
  • Eliminates shock hazard - No electricity
  • Low air consumption
  • Safe Operation - No flying chips
  • Lightweight and portable
  • Quiet
  • Meets OSHA pressure and chip guard requirements

How The Deep Hole Vac-u-Gun Works

Deep Hole Vac-u-Gun DiagramCompressed air, normally 80-100 PSlG (5.5 - 6.9 BAR), flows through the inlet (1) into an annular plenum chamber (2) when the trigger is depressed. A small amount of air is injected into the blow tube (3) to provide lift for the chips or debris. The larger airflow is injected into the throat of the gun through directed nozzles (4). These jets of air create a vacuum at the intake (5) which draws material in and accelerates it through the unit. The chips, debris or other particulate can then be exhausted into a filter bag or hose attached to the Deep Hole Vac-u-Gun System.

The Deep Hole Vac-u-Gun should not be operated without a filter bag or vacuum hose attached to the exhaust. Vacuum tools can not be used with this product.


Deep Hole Vac-u-Gun Specifications

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Accessories

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Heavy Duty HEPA Vac

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Heavy Duty HEPA Vac
heavydutyhepavac Exair ProductsA rugged HEPA quality vacuum! High capacity cleaning for dusty environments
what is  Heavy Duty HEPA Vac™
 

EXAIR's compressed air operated Heavy Duty HEPA Vac attaches to an ordinary 30,  55 or 110 gallon open top drum to turn it into a powerful, HEPA (High Efficiency Particulate Air) quality, industrial vacuum cleaner. Like the Heavy Duty Dry Vac, it's powerfully designed to move more material with less wear. In addition, the Heavy Duty HEPA Vac has been engineered to filter contaminants to HEPA requirements in dusty environments requiring frequent cleaning.

Why The Heavy Duty HEPA Vac?
Engineered for dusty environments that require regular cleaning, the HEPA filter is designed with high capacity in mind. Ordinary vacuums can clog up quickly in environments with an abundance of dust or particulates. An economical, easily maintained pre-filter stops the larger particles of debris while the HEPA filter handles smaller matter. All of EXAIR's filters are 100% tested in strict accordance to IEST-RP-CC-007 for minimum 99.97% filtration at the 0.3 micron level to meet HEPA standards. An optional filter protector is available to extend the life of the HEPA filter.

HEPAchute200 Exair ProductsThe Heavy Duty HEPA Vac does not use electricity and has no moving parts, assuring maintenance free operation. This eliminates the risk of electric shock often associated with electric shop vacs. Static resistant hose prevents painful shocks when vacuuming dry, dusty materials.

 How The Heavy Duty HEPA Vac™ Works

hdhepavac_howitworks Exair ProductsCompressed air, normally 80-100 PSIG (5.5 - 6.9 BAR), flows through the inlet (1) into an annular plenum chamber (2). It is then injected into the throat through directed nozzles (3). These jets of air create a vacuum at the intake (4) which draws material in, accelerates it through the unit (5), and directs it to the bottom of the drum. The airflow passes first through the pre-filter and then through the 0.3 micron HEPA filter, trapping airborne particles. It then exhausts through the vent in the drum lid (6). The Heavy Duty Dry Vac unit (5) and vacuum tools (7) are built to resist wear.

A rugged HEPA quality vacuum!

HDHEPAVac200 Exair Products

A clogged filtering system for a

buffing booth is quickly cleaned and

put back into service using the Heavy

Duty HEPA Vac.

EXAIR's compressed air operated Heavy Duty HEPA Vac attaches to an ordinary 55 or 110 gallon open top drum to turn it into a powerful, HEPA (High Efficiency Particulate Air) quality, industrial vacuum cleaner. Like the Heavy Duty Dry Vac, it's powerfully designed to move more material with less wear. In addition, the Heavy Duty HEPA Vac has been engineered to filter contaminants to HEPA requirements in dusty environments requiring frequent cleaning.

Engineered for dusty environments that require regular cleaning, the HEPA filter is designed with high capacity in mind. Ordinary vacuums can clog up quickly in environments with an abundance of dust or particulates. An economical, easily maintained pre-filter stops the larger particles of debris while the HEPA filter handles smaller matter. All of EXAIR's filters are 100% tested in strict accordance to IEST-RP-CC-007 for minimum 99.97% filtration at the 0.3 micron level to meet HEPA standards. An optional filter protector is available to extend the life of the HEPA filter.

The Heavy Duty HEPA Vac does not use electricity and has no moving parts, assuring maintenance free operation. This eliminates the risk of electric shock often associated with electric shop vacs. Static resistant hose prevents painful shocks when vacuuming dry, dusty materials.

Advantages

Applications

  • For frequent use in dusty enviroments
  • Hardened construction resisits wear
  • No moving parts - maintenance free
  • No electricity
  • Static resistant hose
  • Dust free operation
  • Reduces exposure to airborne particulates
  • Includes accessories
  • Quiet
  • Critical dust removal
  • Clean up around grit and dust producing equipment
  • Abrasive media
  • Shop floors
  • Drywall refinishing
  • Industrial contaminants
  • Mold and allergen removal
  • Trapping dust and airborne irritants
  • Eliminate exhaust debris

 

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